Manufacturing operations, rebuilt AI‑first.

Production scheduling, material availability, quality holds, maintenance, and supplier follow-up: the coordination that keeps a plant running and never shows up in the ERP. We map how it actually happens on your floor, then rebuild it.

bring us a process →

The plan lives in the ERP. The truth lives on the floor.

The schedule says one thing. The floor knows another: the material that didn't arrive, the machine that's down, the quality hold nobody has logged yet, the changeover that ran long.

Planners and supervisors spend their day reconciling the two by walking, calling, and re-keying. The plant runs on that reconciliation, and it is invisible until it fails.

Adding a system rarely helps. The gap isn't missing software; it is the distance between what the software says and what the floor is doing right now.

What we rebuild in a plant.

01
Production scheduling and rescheduling
The schedule kept in step with the floor: shortages, downtime, and changeovers reflected in the plan the hour they happen, not the next morning.
02
Material availability and shortage response
Every open order checked against what is actually on hand and inbound; shortages known before the line stops.
03
Supplier expediting and follow-up
Late and at-risk POs chased on the day they're due, with the confirmation written back where planners look.
04
Quality holds, NCRs, and dispositions
Holds logged as they happen, dispositions routed to the right people, and the record complete without a spreadsheet.
05
Maintenance requests and downtime
Requests raised from the floor, prioritized against the schedule, and closed with the downtime accounted for.
06
Shift handover and daily reporting
The handover and the daily production report assembled from what happened, not retyped from memory.
THE RESULT

Planners plan. They stop reconciling.

What changes for the people running it. It starts the same way everywhere: process interviews, then the map, then the first process live.

How an engagement runs →
The schedule reflects the floor, not last night's ERP run.
Shortages are known before the line stops.
Supplier follow-up happens on the day it's due.
Supervisors spend the shift on the shift, not on the report.

Bring us one line you want to transform.

Show us how the floor and the plan meet today and where it hurts. We'll do a process audit, and work together to decide what should be rebuilt first.